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Coffee Knowledge

Inside the coffee roastery

5 mins
A mug of coffee is full of fun, flavour, and culture and consumed by millions around the world, but what happens inside a coffee roastery and why? Learn more.
coffee roastery

What is a Coffee Roastery?

A coffee roastery is at the heart of our delicate, smooth and simply irresistible coffee blends. Our specially hand-picked and carefully sourced beans are sent around the world to the roastery where coffee beans are roasted before being crushed down to make coffee.

Coffee roasters have to source the coffee through warehouse and catalogue sales or through direct trade, which is the most popular way to find the best coffee. Coffee roasting is an art that requires a high degree of knowledge and experience to produce level roast profiles. Coffee must be closely monitored during the roasting process and scientific principles of heat transfer, thermodynamics and coffee chemistry must be applied to ensure the highest standard of quality and flavour come through in the final product — the roasted bean.

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The Cylindrical Coffee Roaster

The Cylindrical coffee roaster is said to originate in Grand Cairo in the 17th century. These devices enclosed the coffee beans, allowing the heat to develop inside its inner chamber. The chamber featured a hand crank to move the beans around consistently whilst the beans were held over an open fire. The design spread through Europe and the Americas as the coffee industry grew with colonialism.
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The Industrial Coffee Roaster

Coffee roasting was not left behind in the industrial revolution. Many early industrial roasters used large cylinders placed over a heat source. Until the introduction of gas supplies throughout urban centres, wood or coal would be used. This resulted in coffee having a smoky flavour, so when natural gas became available, it’s no surprise that it quickly became the roaster’s preferred heat source.

Fluid-Bed Roasters
Drum roasters based on 19th century ideas are still the roaster design choice today. However, in the 1970’s, fluid-bed or hot-air roasters entered the coffee bean roasting scene. The fluid-bed roaster forces air through a screen under the coffee beans with enough strength to lift the beans. Heat is then transferred to the beans as they tumble around. Roasters have largely dismissed fluid-bed roasters, as they do not provide the same quality of roast.

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Overall, the coffee bean undergoes total transformation on every level. One of the immediate obvious changes is the colour of the bean itself, their brown-green colour becomes a dark-yellow as they heat up and then changes to dark brown, when the sugars and amino acids in the bean combine under the heat to produce what is called melanoidins. The longer the roast, the darker the bean becomes and the stronger the flavour, which is why coffee roast types are often referred to as being a light, medium or dark roast.

With modern coffee roasting being better informed by the understanding of coffee chemistry and the changes that occur during the roasting process, it’s no wonder we have such extraordinary flavours and combinations available today. Roasters are better equipped to measure variables and analyse why a roast was successful or not. With technologies such as temperature readings and modern software, they can be more efficient and consistent than ever before.

So, now that you’ve had a small insight into the coffee roastery and what goes on behind the scenes, you may just enjoy your specially created blend that little bit more. Next, discover 8 of the best coffee beans in the world, or learn about the rich history of coffee.

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